Electric Vehicles

Manufacturers optimistic about EV production growth

Automotive manufacturers are optimistic about EV production growth this year but are "unsure" about reaching 100% production timetables due to "factors beyond the factory environment".
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James Evison

Automotive manufacturers are optimistic about EV production growth this year but are “unsure” about reaching 100% production timetables due to “factors beyond the factory environment”, research by ABB Robotics suggests.

ABB Robotics’ third Automotive Manufacturing Outlook Survey of professionals in the sector, in partnership with Automotive Manufacturing Solutions, revealed a positive outlook from manufacturing leaders on the growth of EV production in 2025.

Almost a third (31%) also predicted that EV output would increase by more than 10%. It also found there was “strong evidence” that EV manufacturing capabilities have “considerably improved”, and “significant change has taken place in terms of introducing new production technology as well as up-skilling workforces”.

A further 44% believed production would grow this year by up to 10%. Only 21% of respondents believed EV production would either remain static (8%) or decline (13%) through 2025.

Despite the optimistic EV forecast from manufacturing experts, there was a decline in confidence about meeting proposed EV deadlines.

When asked whether 100% electric vehicle production was achievable to meet regional deadlines set between 2030-2040, 31% believed this was an impossible target compared to 27% the previous year and just 18% in 2022. Overall, two thirds (65%) were skeptical about achieving full EV production within the 2030-2040 timeframe.

Further examination of the downturn in confidence found that the main barriers were now deemed to be ‘outside the factory’ with levels of consumer demand and confidence in charging infrastructure highlighted.

The ABB Automotive Manufacturing Outlook Survey also indicated that manufacturing experts are predicting strong growth in hybrid powertrains during 2025, with 67% of those surveyed believing that plug-in hybrid electric vehicle (PHEV) production would grow and 20% forecasting that production would increase by over 10 percent. Hybrid Electric Vehicle (HEV) figures were equally optimistic with 62% of those surveyed expecting output to grow this year.

Joerg Reger, Managing Director of ABB Automotive Business Line, said:

“This year’s survey found that overall, automotive manufacturing professionals are optimistic about EV production growth in 2025, but unsure about reaching 100 percent electric vehicle production timetables due to factors now often beyond the factory environment.

“There’s strong evidence that EV manufacturing capabilities are now considerably improved. ABB Robotics has made widescale changes to our own robotic and automation portfolio to support our customers and drive this transformation forward at pace.”

Daniel Harrison, Chief Analyst for Automotive Manufacturing Solutions, said:

“Hybrid passenger vehicle production remains buoyant with the global manufacturing community expecting to produce more cars in 2025. These results support the survey’s main findings that the overall pace of EV adoption is currently not fast enough to reach some of the upcoming legislative deadlines for a 100% electric future.

“Within the manufacturing environment the production of numerous powertrains across several model lines can create considerable complexity and additional cost, which has been pinpointed in our previous surveys produced in partnership with ABB Robotics.”

Image courtesy of ABB Robotics

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